KI-ALF Automatic Liquid Filling Machine

Description
Specification

General Information:

We offer motorized operated fully automatic volumetric liquid filling machine. We have models starting from four head followed by six head, eight head, ten head and twelve head. In automatic machines, the bottles are loaded on conveyor manually at entry and all other processes of filling will be done automatically. There will a sensor at an entry to check the presence of bottle before filling starts. The operator needs to synchronize the speed of filling machine as well as the speed of the conveyor for a smooth and accurate operation with the help of variable speed drive. There are two bottle stoppers at entry and exit of the bottle which is pneumatically operated. These machines are provided with thunder pipes and in special case silicon pipes (for a hot product) and also Stainless steel pipes (for a solvent based product) to sustain longer life.

We can offer any customization in the machine as per the requirement of the customers. Machines are provided with non-return valves which give accurate and continuous filling output of all type of free flowing liquid in any shape of the container.

Machines are designed and constructed by qualified engineers with good quality material and components which give best quality output and least breakdowns.

Machine Features

Fully Automatic operated
Volumetric Based Filling
Fill Accuracy ± 1 %
Well-designed Drip proof Nozzles
Machine Body Painted covered with SS 304 sheet.
Easy change over parts
Teflon seals to avoid leakage
Scale with a pointer at volume adjustment block.
No Bottle No Fill System
Tightening/Loosening of piston made of Teflon in syringe to avoid leakage/variation
Slat chain conveyor of SS/Delrin material with adjustable bottle guides mounted.
Dive-In Nozzles.
ON/OFF switch to start and stop the machine
Siemens/ABB/Delta/Schneider make Variable Speed Drive for the filling process as well as a conveyor.
Inching switch for testing/settings.
Emergency Stop Button to stop all operation
All Contact parts can be dissembled for cleaning purpose.
Suitable size SS lockable wheels.
Machine Rested on Adjustable Bolts.

Optional Features

Full SS Construction
Position Indicators for Volume Adjustment position indication.
Spring Nozzles to avoid dripping for thin products
TC fittings for easy removal/change of parts for cleaning
Tank for storage of material to connect the pipe from tank to filling machine.
PLC controls with integrated HMI of Siemens/Schneider/Proface/Allen Bradley/Mitsubishi as per the requirement of the customer.

Filling Range

2 ml to 2500 ml with the help of change parts of syringes. Filling range of 2-10 ml, 10-30ml, 30-100 ml, 50-250 ml, 100-500 ml, 250-1000 ml, 500 – 2500 ml are standards we define.

Product Range

PHARMACEUTICAL	Syrups, Suspensions, Linctus
COSMETIC	Nail Polish, Nail polish remover, Shampoo, Hair Oil,
FOOD & BEVERAGES	Alcoholic drinks, Vitamin Drinks, Fruit Juices, Iced Tea, Edible Oil, Honey, Ghee, flavored milk, coffee, vinegar, soya sauce,
OTHERS	Floor Cleaner, Paints, Chemicals, Lubricating Oils, glycerine, rose water,

Output

Up to 120 Bottles/Minute depending upon the number of heads, product viscosity, and density and also on the experience of the operator.

Electrical Specifications

Power Input	220 V ± 5 V Single Phase
Main Motor Capacity	0.5 HP to 2 HP, 415 V ± 5 V three phase; varies as per filling size and the number of heads.
Conveyor motor capacity	0.5 HP, 415 V ± 5 V Three Phase