CPVC Solvent Cement Filling Machine, KI-APBF

Description
Specification

General Information:

We offer pneumatically operated fully automatic volumetric Piston Block based Paste/Semi solid filling machine. We have models starting from two head followed by four head, six head, eight head, ten head and twelve head. In this model material in paste (high viscous) and the semi-solid product can be filled. Any desired size of particle mixed in the paste can be filled with this model. In automatic machines, the bottles/jars are loaded on conveyor manually at entry and all other processes of filling will be done automatically. There will a sensor at entry and exit to fulfill the feature of no bottle no filling system. The operator needs to synchronize the speed of filling machine as well as the speed of the conveyor for a smooth and accurate operation with the help of variable speed drive. There are two bottle stoppers at entry and exit of the bottle which is pneumatically operated. The input of the material can be obtained from the hopper in which it is stored or also directly through pipe connections from a storage tank of the customer to machine or we can provide both options too.

We can offer any customization in the machine as per the requirement of the customers. Machines are provided with non-return valves which give accurate and continuous filling output of all type of free flowing liquid and viscous paste too in any shape of the container.

Machines are designed and constructed by qualified engineers with good quality material and components which give best quality output and least breakdowns.

Machine Features

Fully Automatic operated
Volumetric Based Filling
Fill Accuracy ± 1 %
Shut off Nozzles.
FRL provided
Suitable Capacity Hopper provided for material storage.
Fully SS Constructed structure.
Easy change over parts.
All Contact Parts in SS 316 provided.
Teflon/Silicon seals to avoid leakage
Scale with a pointer at volume adjustment block.
No Bottle No Fill System
Tightening/Loosening of piston made of Teflon in syringe to avoid leakage/variation
Piston with Teflon washers in syringe is provided for smooth operation
All pneumatic parts if applicable will be of Janatics / Pneumax /Festo /SMC.
Slat chain conveyor of SS/Delrin material with adjustable bottle/jar guides mounted.
ON/OFF switch to start and stop the machine.
Siemens/ABB/Delta/Schneider/Allen Bradly make Variable Speed Drive for a filling process as well as a conveyor.
Emergency Stop Button to stop all operation
All Contact parts can be dissembled for cleaning purpose.
Suitable size SS lockable wheels.
Machine Rested on Adjustable Bolts.
PLC controls the synchronization of all process to each other.
TC fittings for easy removal/change of parts for cleaning.
Conveyor starts/stop provision while filling process continues.
Position Indicators for Volume Adjustment position indication.

Optional Features

Dive In Nozzles.
Jacketed hopper (Water/Oil/Steam based) can be provided to heat the material up to 120 degrees as per the requirement with SELEC/UDIAN make temperature controller.
Stirrer can be provided with suitable shape blades for homogenous mixing of the product and temperature in the jacketed hopper.
Tank for storage of material to connect the pipe from tank to filling machine.
Integrated HMI of Proface/Schneider/Siemens/Allen Bradley/Mitsubishi as per the requirement of the customer.

Filling Range

1 gm to 1000 gm with the help of change parts of syringes. Filling the range of 1-10 gm, 10-30 gm, 30-100 gm, 50-250 gm, 100-500 gm, 250-1000 gm are standards we define.

Product Range

PHARMACEUTICAL	Syrups, Suspensions, linctus, balm, ointment, cream, Hand Wash
COSMETIC	Nail Polish, Nail polish remover, Shampoo, Hair Oil, Creams, Face wash, shower gel, balm, petroleum jelly, kajal, mascara, lotion, balm, scrub, face mask,
FOOD & BEVERAGES	Chocolate paste with chocolate chips, toothpaste, flavoured syrup, fruit jam, whole fruit squash, pickles, Chana gravy, barbeque sauce, mustard sauce, cheese spread, peanut butter, dosa batter, yoghurt, shrikhand, alcoholic drinks, Vitamin Drinks, Fruit Juices, Iced , Tea, Edible Oil, Honey, Ghee, ketchup, mayonnaise, flavoured milk, chyawanprash
OTHERS	Glue, PVC Solvent, Grease, Floor Cleaner, Paints, Chemicals, Lubricant Oil, glycerine, rose water, Pesticides